Rosatom completes the first-ever program for operation of nuclear fuel with minor actinides

Rosatom completes the first-ever program for operation of nuclear fuel with minor actinides

This is a key element of fourth-generation nuclear technologies and the closure of the nuclear fuel cycle
Press release
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Unit 4 of Rosatom’s Beloyarsk NPP has successfully completed the world’s first pilot operation program of uranium-plutonium MOX fuel with the addition of so-called minor actinides – the most radiotoxic and long-lived components from spent nuclear fuel.

Three trial fuel assemblies containing americium-241 and neptunium-237 were loaded into the BN-800 fast neutron reactor core in the summer of 2024. Since that time, they have successfully undergone a full cycle of operation across three fuel micro-campaigns. After cooling in the spent fuel pool, the irradiated assemblies will be dispatched for post-irradiation studies.

The utilization of minor actinides through "burning" in power reactors is a key element in the development of fourth-generation nuclear power industry. These elements - neptunium, americium, and curium - make-up a small share of spent fuel mass, but contribute heavily more to its radioactive toxicity and residual heat release. Isotopes of minor actinides are extremely long-lived (half-lives reaching hundreds of thousands of years), and it is their presence that determines the duration and conditions for radwaste isolation from the environment.

As part of closing nuclear fuel cycle, Rosatom has already gained experience in re-involving regenerated uranium and the major actinide - plutonium - back into the nuclear fuel cycle. However, it is precisely the extraction from SNF and subsequent utilization of "minors" that can resolve the principal environmental challenges associated with radioactive waste management. According to scientists, eliminating minor actinides could achieve radiation equivalence between the original uranium feedstock and the nuclear waste destined for isolation hundreds of times faster. In the long term, this will significantly reduce both the volume and range of radioactive waste requiring deep geological disposal.

The most efficient method for minor actinide utilization is "burning" in a nuclear reactor. The  technologies which are currently under developed in Russia, would enable burning of minors in several ways. In particular, fast neutron reactors are suitable for this purpose as they provide transmutation of minor actinides into more stable or short-lived isotopes. Russia has advanced expertise in such installations: over 40 years of operation with the BN-600 at Beloyarsk NPP, as well as the world’s most powerful fast reactor, BN-800, which has been in commercial operation since 2016. Furthermore, at Beloyarsk NPP, construction is planned for the first serial high-capacity fast reactor, BN-1200M.

"Burning minor actinides in a commercial reactor is not a one-off experiment, but a long-term strategy. Before scaling this solution to an industrial level, we are demonstrating the very technological feasibility, that this idea actually works. At the next stage, we intend to increase the content of minor actinides in trial oxide MOX fuel assemblies. In addition, we plan to add minor actinides to nitride uranium-plutonium fuel for fast reactors, and also to test heterogeneous burning of 'minors.' In this case, minor actinides are not 'blended' into uranium-plutonium fuel matrix, but are placed in separate fuel rods or assemblies, which will be installed in specific zones of the reactor," commented Alexander Ugryumov, Senior Vice President for Research and Development at TVEL (the managing company of Rosatom's Fuel Division).

"We expect that the quantity of minor actinides included in the fuel matrix will be substantially reduced, but this will be confirmed by further post-irradiation studies. These results would confirm the concept of minor actinides burning technology and define its role and significance within the balanced fuel cycle. It is anticipated to reduce the amount of radioactive waste for final isolation multiple times. The fourth-generation power units will contribute to enhancing the environmental safety and energy potential of nuclear power by allowing the use of spent fuel instead of its storage. Over approximately 60 years of operation, such installations will be capable of utilizing about four tons of minor actinides, which is more than several thermal reactors can produce," noted Yuri Nosov, Director of Beloyarsk NPP.

The qualification program for MOX fuel with minor actinides is being conducted in strict coordination with the Federal Service for Environmental, Technological, and Nuclear Supervision (Rostekhnadzor), which has confirmed the safety of operating these innovative assemblies.

Minor actinides are a group of transuranic elements formed in nuclear fuel during reactor operation, excluding plutonium. The principal minor actinides include neptunium, americium, and curium. These elements do not occur naturally and are produced solely as a result of nuclear reactions. Minor actinides are characterized by high radioactivity and toxicity, as well as the presence of isotopes with long half-lives, which makes them hazardous components of radioactive waste.

Generation IV Energy Systems refer to a new generation of nuclear energy systems that incorporate a range of technologies unified by a common outcome: significantly higher fuel utilization efficiency, enhanced safety, improved energy efficiency, and a reduction in the volume of spent nuclear fuel, among other benefits (according to the classification adopted by the IAEA). The deployment of such systems is capable of fundamentally transforming the nuclear power industry, primarily through a new level of safety, an expanded fuel nomenclature, and a substantial reduction in radioactive waste. Russia is one of the global leaders in the development of Generation IV technologies: pre-design work has commenced at the Beloyarsk NPP for the construction of the BN-1200M power unit, and in the Tomsk region, for the first time in world practice, a nuclear power plant with the BREST-OD-300 reactor and an on-site closed nuclear fuel cycle are being created on a single site.

Fast Neutron Reactors are a type of nuclear reactor in which the coolant is not water but liquid metal. The key advantage of such reactors is their ability to efficiently utilize secondary products of the fuel cycle (in particular, plutonium) for energy production. Moreover, due to their high breeding ratio, fast reactors can generate more potential fuel than they consume, as well as "burn up" (i.e., utilize for energy generation) highly active transuranic elements (actinides). For comparison, in thermal neutron reactors, which form the basis of modern nuclear power, only about 1 % of uranium is utilized, while the remaining 99 % is sent for interim storage or disposed of as radioactive waste.

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